Metal Fabrication

CUSTOM METAL FABRICATION PROJECTS FROM PROTOYPES TO SEVERAL THOUSAND-PART PRODUCTION RUNS

Professional Fabrications, Inc. provides professional custom metal fabrication for commercial customers. We are family and locally owned and operated and have been in business for over 26 years. We offer design expertise, engineering support, and the latest in software capabilities and fiberoptic laser equipment in our work. Our talented technicians include engineers with packaging/manufacturing and design degrees. We are equipped to accommodate any new or existing requirements you have to offer, from single prototype requirements to several thousand-part production runs. We offer free estimates for our projects.
Man Working with Electric Grinder Tool on Steel Structure — Denmark, WI — Professional Fabrications

OUR HIGHLY TRAINED TECHNICIANS USE THE LATEST PROCESSES AND EQUIPMENT IN OUR 45,000 SQ. FT. FACILITY

We run a two-shift operation within our 45,000 sq. ft. modern facility and have highly trained personnel that are 100 percent capable of using our CNC fabricating equipment. We believe in building quality into everything we do, starting with our RFQ process, where our engineers thoroughly ensure that processes and pricing are as efficient as possible. Our staff works with a variety of state-of-the-art software and modern CNC “Smart Technology” equipment. This includes Solidworks, NCell nesting, AutoCad, AP100, and 3i. We are also capable of handling any reverse engineering needs you may have. We work with partnered suppliers to take care of all your turnkey needs, including plating, powder coating, wet paint, e-coating, heat treating, passivating, anodizing and machining.

WE USE STATE-OF-THE-ART EQUIPMENT TO PRODUCE QUALITY CUSTOM METAL PIECES

LASER CUTTING

  • (1) Mitsubishi gX-F80 Fiber 8,000 watt, 60”x120” bed with MSC Tower Automation
  • (1) Mitsubishi eX-F60 Fiber 6,000 watt, 60” X 120” bed with MSC Tower Automation

TURRET PUNCHING EQUIPMENT

  • (1) Amada, Vipros III ZK 3510 NT, 35-ton, 44-station, 50” X 144” sheet capability with repositioning brush tables
  • (1) Amada, EMK3510 NT, 35-ton, 58-staion, 50”x144” sheet capability with repositioning brush tables
  • (3) Wilson Tapping Tool Technology – automated tapping tool for turret punches

FORMING

  • (1) Toyokoki 250-ton, 13’ bend length, hybrid-servo hyb 2504 with 4 independent CNC back gauges and off line programming
  • (1) MC Diamond BB Electric 40-ton, 5’ bend length, equipped with Murata 5 axis CNC back gauges and off line programming
  • (4) Amada HG 80-ton to 110-ton, 8’ to 10’ bend length, equipped with AMNC 3I controller,5 axis CNC back gauges and off line programming
  • (1) Amada EG 40-ton, 4’ bend length equipped with AMNC 3I controller,5 axis CNC back gauges and off line programming
  • (1) Amada RG 80-ton, equipped with NC9EX-II CNC back gauges
  • (1) Amada RG 60-ton, equipped with NC9EX-II CNC back gauges

WELDING EQUIPMENT

  • (2) Robot Welding Miller Panasonic Perform Cell System, MIG Welding.
  • MIG Welding Miller and Lincoln power supplies.
  • TIG Welding Miller and Lincoln power supplies
  • Stud Welding CD & Ark
  • Spot Welding Amada ID40IV HP NT AMNC PC Control, Inverter power
  • Welding: State Certified for AWS D1.1/1.1M: 2015 for Carbon Steel (1F)/(2F), (1G)/(2G) 

ROLLING EQUIPMENT

  • Amada and Murata step bending software program
  • Jet 3.5’ Slip Roller
  • Carell Famar roller, 66” long, Slip Roller

SAWING

  • HE&M Automated Band Saw H90A-1
  • Baileigh Cold Saw 13”
  • Ellis Horizontal 3’ band Saw

DEBURRING EQUIPMENT

  • APEX Deburring machine, 37” wide, two head belt with double row disc
  • Burr-King, Vibra King 40

PEM FASTENER MACHINE

  • Haeger 618+, 6-ton, Automated Equipped Press
  • Haeger 824 1 Touch 4e LITE with automation tooling

IRON WORKER

  • Scotchman 50514-EC iron worker

PACKAGING EQUIPMENT

  • Yellow Jacket 7’ Tower, Automated Turn Table Wrapper

MATERIAL HANDLING

  • (2) Overhead 2-ton Cap Crane
  • (1) Overhead 1-ton Cap Crane
  • (4) Jib 1-ton Crane in weld and brake area

QUALITY INSPECTION TOOLS

  • (1) Virtek Quality Control Laser Inspection Machine
  • (1) InspecVision Planar Inspection Machine

ADDITIONAL OUTSIDE SERVICES SUPPLIED TO OUR CUSTOMERS

  • Painting (Wet & Powder)
  • Plating
  • Heat Treating
  • Wire Forming
  • Machining
  • Assembly Work
  • Tube Bending and Tube Processing.
  • Miscellaneous Services as required
  • Passivation & Electro Polishing

COMPUTER PROGRAMMING AND NETWORKING SYSTEM

  • JobBoss Scheduling Software
  • Ncell Laser NC Nesting
  • Solidworks Drawing Package 3D 
  • AutoCAD Drawing System 2D
  • AP100 Turret NC Punching
  • 3i Amada off Line Bending Program Software
FOR MORE INFORMATION, OR TO SCHEDULE AN APPOINTMENT AND GET A FREE ESTIMATE, EMAIL pfioffice@professionalfabrications.com
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